Wunderlich TECH GmbH

Our range of services 

Our technical solutions

As an inno­va­tive manu­fac­turer of tech­nical films, foamed and coated car­rier mate­rials and tech­nical knitted fabrics, our ‘TECHNICAL SOLUTIONS’ busi­ness area mainly offers cus­to­mised, tailor-made pro­duct, finis­hing and assembly solu­tions. Our highly effi­cient sales and deve­lo­p­ment team will be happy to work with you to develop com­pre­hen­sive solu­tions for pre­cisely defined areas of appli­ca­tion and func­tions.

Your pro­duct ideas then gra­du­ally take shape in our labo­ra­tory and with the labo­ra­tory testing faci­li­ties available. This enables us not only to react quickly and fle­xibly to your wishes, but also to proac­tively and suc­cessfully con­tri­bute to the system solu­tions of your industry with our pro­duct pro­po­sals.

For a quick over­view, you can also take a look at our TECHNICAL SOLUTIONS flyer.

Your advantages

  • Inten­sive sup­port in the deve­lo­p­ment of your pro­duct-spe­cific requi­re­ments pro­file
  • Spe­cial deve­lo­p­ments and pro­ject rea­li­sa­tion in close coope­ra­tion with your spe­cia­list depart­ments
  • Con­tract pro­ces­sing with mate­rial pro­vi­sion or full busi­ness depen­ding on cus­tomer requi­re­ments
  • Manu­fac­ture of your pro­ducts accor­ding to spe­ci­fi­ca­tion / stan­dar­di­s­a­tion
  • Pro­blem solu­tions with a high degree of inno­va­tion and qua­lity
  • Great fle­xi­bi­lity due to
    • Ver­sa­tile pro­duc­tion options
    • Sophisti­cated and rapid pro­ject rea­li­sa­tion at all levels
  • All Wun­der­lich pro­ducts are Made in Ger­many

Weaves & Warping

Attachments

A wide range of machi­nery enables the pro­duc­tion of highly tech­nical and func­tional knitted fabrics for indi­vi­dual areas. 30 warp knit­ting and war­ping machines from renowned manu­fac­tu­rers in various designs and tech­no­lo­gies (cro­chet gal­loon and raschel tech­no­logy).

Pro­duc­tion of open and closed knitted fabrics as car­rier mate­rials for coa­tings and similar appli­ca­tions, as well as spacer fabrics made from high-qua­lity mate­rials, poly­ester mono­fi­la­ments and mul­ti­fi­la­ments, also from recy­cled raw mate­rials.

Basis weights bet­ween approx. 30 and approx. 200 g/m
Widths up to 4.800 mm

Coating of technical textiles

Manufacturing process

  • Brushing, dip­ping (impregnating/foularding), kiss coa­ting, rotary stencil appli­ca­tion, as well as drying, heat set­ting and func­tion­a­li­sing, also pos­sible in com­bi­na­tion
  • For pro­ces­sing web-shaped mate­rials such as knitted and warp-knitted fabrics, woven fabrics, non-woven fabrics, tech­nical tex­tiles, car­pets, floor cove­rings, arti­fi­cial turf and much more.

Attachments

  • Two coa­ting lines with mobile appli­ca­tion units, as well as stenter frames and dryers from well-known manu­fac­tu­rers, desi­gned on the basis of our requi­re­ments.
  • Spe­cial ven­ti­la­tion sys­tems and homo­ge­neous air and tem­pe­ra­ture dis­tri­bu­tion in the dryers enable cus­to­mised pro­cess con­trol for every fabric qua­lity.
  • Thanks to robust chains, warp bars and needle bar car­riers, high absorp­tion of lon­gi­tu­dinal and trans­verse forces can be achieved.

Plastisols used

  • PVC – PUR – latex – acry­late – aqueous disper­sions – etc.

Coa­ting weight: 50 – 4,000 g/m2
Coa­ting widths up to 4,600 mm
Finished widths up to 5,000 mm

Cutting – Punching – Drilling – Labelling – Packaging

Embossing & laminating

Embossing calender

Refi­ne­ment of coated pro­ducts or design of spe­cial sur­face effects (optical or func­tional) by embos­sing, smoot­hing, cali­bra­ting

Working width 1,650 mm

Laminating system

Lami­na­tion of light­weight non­wo­vens or wel­ding of high-qua­lity arti­fi­cial sports turf, as well as golf mats with ela­stic sub­s­truc­tures or drai­nage mats.

Working width 2,000 mm

Cutting – Punching – Drilling – Labelling – Packaging

Confection

  • Cus­tomer requi­re­ments for the func­tion and design of our pro­ducts are con­stantly chan­ging.

  • Pro­duc­tion of rolled goods by means of lon­gi­tu­dinal and cross-cut­ting on a rewinding system with down­stream pack­a­ging line

  • Pro­duc­tion of pieces and mats by means of lon­gi­tu­dinal and cross-sec­tional cut­ting on a manu­fac­tu­ring line.
  • Appli­ca­tion of labels, mar­king by engra­ving or label­ling by laser

Research & Development

With well-equipped labo­ra­to­ries and skilled and know­led­geable employees, the con­ti­nuous deve­lo­p­ment and impro­ve­ment of exis­ting pro­ducts is gua­ran­teed. New deve­lo­p­ments on cus­tomer request with the crea­tion of labo­ra­tory samples are part of our daily busi­ness.

Prototyping & development projects

  • Labo­ra­tory dis­solver
  • Labo­ra­tory dryer
  • Con­vec­tion ovens etc.
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Quality control procedures

  • Rub­bing fast­ness test
  • Brake value mea­su­re­ment
  • Gloss level mea­su­re­ment
  • Hard­ness test
  • Fric­tion coef­fi­cient mea­su­re­ment
  • Abra­sion test
  • Ten­sile test etc.
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